OUR
TECHNOLOGIES
Zanon solid skills and experience is internationally recognized and gained over time by investing in research and development alongside our clients.
EB WELDING
30 YEARS EXPERIENCE IN EB WELDING
EB welding plant: S.S. Chamber, size 3.4 x 2 x 2m
Oil-free pumping group with cryogenic pump
(3×10-5 mbar 35 minutes)
Nitrogen venting, RGA, 150 kV beam 30KW
CLEANROOMS
INTEGRATION IN ISO 4 & 7 CLEAN ROOMS
For clean assembly, final surface treatments, final assembly for the rf cold test.
High presure
TIG WELDING
Tig welding equipment
Tig orbital welding machines
High thickness narrow gap tig welding machines/robots
CHEMICAL TREATMENT
Electropolishing with upw plant (18mΩcm) and specialized personnel
VACUUM TEST
Vacuum oven for 800 °c annealing molibdenum hot-chamber 0,6 x 0, 6 x 1,5m
(4 units per batch)
Cryogenic pumps, RGA
Temperature uniformity: ± 5° C
Temperature control over 3 zones
Chamber is actively water cooled
1st and 2nd thermal shield layer: Molybdenum
Heaters: Molybdenum
Load temp control: 10 k-type tc
Chamber temp control: 4 s-type tc (3 + overtemp safety)
Usable working space: 600 x 600 x 1500 mm
VACUUM THERMAL TREATMENTS
Inert gas oven for final treatment (120°c , 1×10-5 mbar , 52 hours)
Pumping system with ld for efficient and clean leak detection
Pumping system supported by ups to avoid power failures
Connection/disconnection in iso5 local clean room
Operations monitored w/particle counter
Capable of treating two cavities at once
Heating in inert atmosphere (n2)
3D METROLOGY
ZANON & SIMIC ARE EQUIPPED WITH THE MOST MODERN 3D MEASURING EQUIPMENT, KNOW-HOW ON 3D MEASURING AND REVERSE ENGINEERING
CMM by ZEISS
3 Laser Trackers Faro
2 Faro Arms
Laser scanning
T-probe & T-scan
Photogrammetry
Spatial Analyzer software
RF & FINAL TUNING
Dedicated desy equipment and qualified personnel for sub-component rf control and cavity final tuning
CNC Machining Center at Marghera Workshop
X axis 1020 mm
Y axis 510 mm
Z axis 635 mm
Power 11KW
MILLING MACHINE – PAMA SPEEDRAM at Camerana Workshop
5 axis
X Axis: 15000 mm; Z Axis: 2500 mm
Y Axix: 14.000 mm; Power: 60KW
MILLING MACHINE – PAMA VERTIRAM at Marghera Workshop
5 axis
X axis 18000 mm
Z axis 5500 mm<
Y axis 10.100 mm
Power 100 KW
Temperature controlled environment (20±1°C)